Ford is recalling nearly 274,000 large SUVs in the U.S. after discovering a defect that could lead to a partial or total brake failure, increasing the risk of a crash. The recall affects select models of the Ford Expedition and Lincoln Navigator built between 2022 and 2024.
What’s causing the issue?
The installer may have positioned some front brake lines so they rub against the engine’s air cleaner outlet pipe, according to the National Highway Traffic Safety Administration (NHTSA). Over time, this contact can cause the brake lines to leak, potentially resulting in a loss of brake pressure or function.
Drivers of impacted vehicles may notice:
- Increased brake pedal travel
- A need to press harder to slow down
- Activation of the red brake warning light
- Gradual loss of brake fluid
Which vehicles are included in the recall?
This safety recall covers:
- 223,315 Ford Expeditions
- 50,474 Lincoln Navigators
All are from model years 2022 to 2024. Ford estimates that about 1% of these vehicles actually have the defect.
Has anyone been injured?
As of mid-April, Ford reported 45 warranty claims related to leaking brake lines but confirmed no known crashes or injuries linked to the issue.
What will dealers do?
Ford and Lincoln dealers will inspect the brake lines and the air cleaner outlet pipe. If necessary, they will replace damaged parts at no cost to the owner. Ford began notifying dealers on May 14 and will mail owner letters between May 26 and May 30, 2025.
Owners can also check their vehicle status using:
- The NHTSA recall lookup tool: nhtsa.gov/recalls
- Ford’s official recall site: ford.com/support
- The recall ID: 25S47
What should you do now?
If you own a 2022–2024 Ford Expedition or Lincoln Navigator:
- Check your VIN on the recall websites above.
- Schedule a dealer inspection if your vehicle is affected.
- Watch for brake warning lights or any noticeable change in brake performance.
Authorized dealers will perform all repairs free of charge under the recall program.
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